ÇEVİK

Yalın, dinamik ve üretken süreçler

GÜÇLÜ BİR TAKIM, HER ZAMAN ÖNDE


Konvansiyonel şirketler gibi sadece ürünleri satmak değil, daha basit, daha hızlı ve daha verimli otomasyonla sonuçlanan çözümleri müşterilerimizle birlikte ve işbirliği içinde bireysel ve benzersiz şekilde geliştirmek iş felsefemizdir. Bu bizim için daha kolay, çünkü yalın organizasyonumuz maksimum derecede esneklik sağlıyor.
Ana hedefimiz: Müşterilerimizle kalıcı ilişkiler kurmak ve her zaman en yüksek beklentilerini yerine getirmek.

Uluslararası düzeyde başarılı şirketlerle çalışmak , güçlü bir şirket, çok büyük miktarda enerji ve yoğun kişisel sorumluluk gerektirir. Dahası, profesyonel bir ekip her şeyden önemlidir, çünkü işlerini yapmaktan büyük zevk alırlar. Bunların hepsine sahibiz..


İstanbul Merkez ve Bursa Teknik Ofisimiz ile, daha iyi, daha yenilikçi çözümler için çaba harcayarak teknolojiye olan hevesimizi paylaşıyoruz. Her zaman müşterilerimiz, OEM’ler, sistem entegratörleri ve tasarım ofisleriyle yakın diyalog içerisinde olduğumuz için ürünlerimiz sadece bir malzeme değil, bizim tasarladığımız, geliştirdiğimiz, ürettiğimiz ve dağıttığımız "ev yapımı” ürünlerdir.

Üretim tesislerinin karmaşıklığı sürekli artmasına rağmen, otomasyon hatlarının temeli daima aynı fonksiyonlara dayanır: sıkma, işleme ve taşıma.

Otomotiv ana ve yan sanayinde büyük çaplı üretimin devamlı ve hızlı çalışma koşulları için tasarlanmış, sağlam ve bakım gerektirmeyen bileşenlerden oluşan, robotik hatlarda ise en sık kullanılan halihazırda tahrik, dişli, proses kontrolü ve yeterli ara yüzler ile donatılmış anahtar teslimi bileşenlerle ve dolayısıyla tamamen kenetleme ve taşıma işlevi temsil eden endüstri standardı modüler tasarım sistemleri sunmak başlıca hedefimizdir.



Ürünlerimiz

Otomasyon alanında standartları belirleyen güçlü firmalarla çalışıyoruz. Seri üretim için yenilikçi ve verimli tek veya sistem çözümleri sağlayabilecek bir ortak arıyorsanız doğru yere geldiniz.

TOS Gripper System

The TOS gripper system (Tünkers One Screw) is a modular gripper system. The main frame of this system is based on an octagonal profile with alternated bore hole pattern. The joints are form-closed fixed to the main frame profile. The gripper arms are based on the standard parts of the TRR gripper system (Tünkers Round System) and are force-closed fixed. All components and elements are carefully matched and complement each other. Apart from the tubes, each component is marked with a clear article description or a TG number and the manufactureres logo.
https://www.tuenkers.com/publish/92342d91_da54_cb89_add9bde5c193b028.cfm?l1=Positioning
 

3G robotic welding guns

The manufacturing industry is under constant demand to improve efficiency and reduce costs. ARO has risen to the challenge and produced the first modular system, the 3G robotic welding gun.

The revolutionary 3G modular system allows four gun variations to be created from 9 shared modules, 7 specific modules and 2 plug and play arms.

Features
  • Quick and easy maintenance.
  • Protection against contamination.
  • Patented universal side platform.
  • Gun equalising option.
  • Innovative ARO technology.
  • MFDC transformers.
  • Water cooled servo motors with integrated force sensors.
Benefits
  • Capital investment incentives.
  • Reduction of operating costs.
  • Global compatibility.
  • Improved flexibility.

Underbody Clamps

Pin clamps for centring and clamping operations where access is through a hole, Customised centring mandrel according to a specified diameter of 20-40 mm, Retracting hook with link guide, driven by pneumatic cylinder integrated into the housing, Enclosed aluminium housing with hole pattern for mounting right and left, optional: Weld immune inductive sensing of closed and opened position (T12), Blocking unit for locking of the opened and closed clamping position.
https://www.tuenkers.com/publish/92342d91_da54_cb89_add9bde5c193b028.cfm?l1=Clamping

Linear cylinder

Linear unit with integrated pneumatic cylinder which activates the push rod via a toggle-joint mechanism, self-locking, size 40. Flat housing in monoblock design of high-strength aluminium material, high thrust and tensile forces of up to 4 kN in the end position due to toggle-joint transmission. Double-guided push rod in bronze/graphite bushings, mounting options on all sides and base. Integrated end position sensing in cartridge design. Option: - Hand feed for manual loading and pneumatic closing.
https://www.tuenkers.com/publish/92342d91_da54_cb89_add9bde5c193b028.cfm?l1=Clamping

Euro Gripper Tooling System (EGT)

Derived from the concept of automotive bodies with rigid occupant cells and flexible crumple zones, the idea of a stable system core and flexible outriggers with the patented TÜNKERS square tube system has been transferred to handling grippers. The base frame is form-closed and constructed of square tubes. In case of a crash, it contributes to improved geometry stabilisation. Moreover, the tubes are equipped with a hole pattern making the positioning of the connectors via locating pins easier. This option is recommendable for applications in which increased importance is attached to the retention of the geometry of the base frame.
http://d3.tuenkers.de/ws/d3/P000026149.PDF?e:encoded=5MdcpCvbHt6lgeUrs5Kxu7QadEgZBlL%2B2254%2ButHnLqVJPHpFUwZDjZ4LoKBHehLPST%2FfXnBMSSsZu%2B2ufh0vybchQ0R6pUqjUPRbxczqbjYKDClVNE1pdxrKLXz%2BQKV&IE=.PDF
 

Manual welding guns - Ergoline/Ergolean

Ergoline
With thousands of these guns already in operation worldwide, Ergoline has more than proved itself with clients in the automotive sector and other industries. It’s easy-to-handle design combined with an excellent power to weight ratio ensures that this market leading range meets all manual welding applications. Ergoline’s ergonomic design simplifies otherwise complicated processes and provides the user with both improved efficiency and productivity. A modular construction allows it to be easily customized and adapted to specific requirements. Ergoline provides a safe welding environment thanks to an enclosed housing unit and reinforced suspension elements. Its concept is the result of the very latest ARO technology and responds to the most complex welding requirements. It helps having healthier operators and cut your risks for workers compensation costs.

Advantages 
  • A concept that meets all requirements 
  • Maximum security 
  • Reduction in operating costs.

Ergolean
The manufacturing industry is constantly striving for higher profitability in a cost effective manner. ARO responds to these challenges by offering the Ergolean range of guns. Based on a standardized design and derived from ARO’s long standing experience in selecting components with the best ratio of cost versus performance, Ergolean maintains all the essential functions of the Ergoline gun without compromising on efficiency, safety and reliability.
Advantages
  • Cost savings
  • Faster delivery
  • Reliable solution

http://www.arotechnologies.com/en-GB/1296/production-ergoline-ergolean
 

Stationary machines - Spot welding

OMEGA range (bench mounted machines)

  • 11 to 75kVA
  • 48 to 120daN at 6 bars
  • Single or double series spot welding
  • Effective depth at electrodes : 100mm
M range :
  • 30 to 115kVA  
  • 740daN at 6 bars
  • Straight action or curvilinear
  • Effective depth of electrodes up to 950mm
  • Pneumatic cylinder (single or double stroke) or mechanical actuation.
AROflex range :
  • 30 to 115kVA
  • 560 daN at 5.5 bars
  • Straight action
  • Effective depth at electrodes : 500mm
  • Pneumatic cylinder (single or double stroke)
P range :
  • 90 to 235kVA
  • 740daN to 1380daN at 6 bars
  • Effective depth of electrodes : 500 – 700 – 900mm
  • Pneumatic cylinder (single or double stroke) or electric actuator

http://www.arotechnologies.com/en-GB/1231/spot-welding
 

Stationary machines - Projection welding

M range :

  • 30 to 115kVA
  • 740daN at 6 bars
  • Effective distance between plates : 150mm
  • Pneumatic cylinder (single or double stroke)
AROflex range :
  • 53 to 115kVA
  • 740 daN or 1380 daN at 6 bars
  • Effective distance between plates : 420mm - 550mm
  • Pneumatic cylinder (single stroke single stage or single stroke double stage)
P range :
  • 90 to 235kVA
  • 740daN to 1380daN at 6 bars
  • Effective distance between plates : 250mm
  • Pneumatic cylinder (single stroke single stage or single stroke double stage) or electric actuator
MOS range :
  • 170 to 550kVA
  • 720daN to 3500daN at 6 bars
  • Effective distance between plates : 300mm
  • Pneumatic cylinder (single or double stroke) or electric actuator
All the machines are available in AC of MFDC, and the welding controls are perfectly integrated.
A variety of options are available (analogue sensor, electronic control of the pressure, sequenced / welding command pedal, water flow control, etc…).

http://www.arotechnologies.com/en-GB/1150/projection-welding
 

Weld control systems

ARO offers a large range of integrated welding controllers equipped with the latest technology of welding controls. From the standard AC-DC cabinets until the advanced concept cabinets (auto- adaptive), ARO ensures simple yet complex solutions most adapted to your needs. The integration of ARO guns and cabinets has created systems which noticeably improve the method of resistance welding in each application.
Adaptive Welding Control System

Through extensive research and development, ARO has designed an intelligent and efficient 
control system known as Adaptive Welding (AW). This revolutionary system automatically 
compensates for process variations to guarantee a far superior weld quality.

Startup and implementation of AW are very simple and intuitive. No specific skill is required: AW is 
automatically activated after a fast ‘learning’ phase on a few weld spots. In manual welding, risk of 
operator error is eliminated, as only one program is necessary for all sheet combinations. 

Features

  • Automatically adapts to changes in material
  • Automatically adapts to the presence of resistive materials (glue, etc.)
  • Automatic compensation of electrode wear
  • Automatic compensation of shunt effect
Benefits
  • Improved weld quality
  • Accelerated equipment start-up (time & cost savings)
  • Reduced documentation and maintenance of welding schedules (cost savings)
  • Drastic reduction of spatter and expensive reworking
  • Reduced off-line quality control expenses
  • Easier welding of complex materials (boron steel, TRIP, dual phase, etc.)

http://www.arotechnologies.com/en-GB/1022/weld-control-systems
 

Ergoweld 12K

The Ergoweld 12K is spot welding equipment operating with medium frequency and air cooling which allows a maximum welding current up to 11500A. Very easy to handle, its possibilities will surprise you thanks to an extensive number of accessories.
Equally available to you is a large choice of welding tools:

  • Compact and ergonomic gun in X or C can attain a force up to 450daN at 5 bar
  • A light weight single and double spot welding gun designed for the single side welding or dent pulling
Supplied with a simple and intuitive machine interface, the training is very quick and you are ensured of optimal performance here after. Ergoweld 12K is using innovative and high performing software which is integrating a safeguard of your welding parameters and ensures easily updated thanks to a USB port situated in the front panel. The Ergoweld 12K does not need a particular electric installation: a 32A supply is sufficient.

http://www.arotechnologies.com/en-GB/1195/ergoweld-12k
 

Welding clamp

The system based upon the pneumatic clamp concept offers better accessibility in the installations due to its flat design. The electrode arm has on opening angle of up to 90° and therefore releases the component completely for unloading. This renders an additional feeding motion (swivelling in, etc.) obsolete. The clamp has a floating fit and generates welding forces of up to 600 kg.

https://www.tuenkers.de/publish/92342d91_da54_cb89_add9bde5c193b028.cfm?l1=Schwei%C3%9Fen&plang=EN

Markalarımız

Otomasyon alanında standartları belirleyen güçlü firmalarla çalışıyoruz. Seri üretim için yenilikçi ve verimli tek veya sistem çözümleri sağlayabilecek bir ortak arıyorsanız doğru yere geldiniz.

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TÜNKERS GROUP

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EXPERT- TÜNKERS

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ARO WELDING

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